TXL XLPE Wire is a thin-walled automotive-grade wire characterized by its light weight, small diameter, high temperature resistance, oil resistance, abrasion resistance, and good flexibility. It conforms to the SAE J1128 standard and is commonly used in modern vehicle wiring harnesses, particularly suitable for space-constrained and weight-sensitive electronic systems. The excellent chemical resistance and low dielectric loss of XLPE material ensure reliable signal transmission during startup in cold winter conditions.

Low tension primary cable
12 Colors
Superior conductivity and durability
Copper Core XLPE Insulation Wire
Tailored to specific automotive needs

Standard:SAE J1128 / ISO 6722
Rated temperature:125℃
Rated voltage:AC 30V;DC 60V
Conductor:Oxygen-Free Tinned Copper 99.96%~99.99%
Insulation:XLPE
Application
Battery Management System (BMS) Wiring in a New Energy Vehicle
On an assembly line at a new energy vehicle manufacturing plant, engineers are designing the internal wiring harness for the battery pack of a latest electric SUV. Traditional thick-walled wires are bulky and difficult to route flexibly among densely packed battery modules. Using TXL XLPE Wires, their ultra-thin insulation significantly reduces the wire harness diameter, saving approximately 20% of space and weight. This not only increases the energy density of the battery pack but also ensures stable signal transmission in high-temperature battery environments, used to connect voltage sensors and temperature monitoring modules.
Engine Control System in Racing Car Modification
A professional racing car modifier faced the challenges of high temperatures, vibrations, and limited space in the engine compartment when rewiring a prototype car for the Le Mans endurance race. Thicker wires like GXL or SXL were difficult to pass through narrow passages, making TXL XLPE Wires the preferred choice due to their compact size and excellent flexibility. He used TXL XLPE Wires to connect the ECU, ignition coils, and various sensors. The XLPE insulation effectively resisted oil and fuel splashes and continuous high temperatures, ensuring stable signal transmission.
Application in Industrial Equipment and Agricultural Machinery
In the workshops of agricultural tractor manufacturers, TXL XLPE Wire is widely used in the control circuitry of engine compartments and cabs. Agricultural machinery operates year-round in complex outdoor environments, facing mud, fertilizer corrosion, and severe vibration. The thin-walled structure of TXL wiring reduces overall machine weight, improving fuel efficiency, while its wear-resistant and oil-resistant properties ensure the wiring maintains its insulation integrity even under long-term exposure. A tractor can operate continuously for hundreds of hours without electrical system failures, significantly reducing maintenance frequency.
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Our Factory
Our company was established in 2011. Our headquarters is located at No. 69, Dongzhuang Road, Luzhi Town, Wuzhong District, Suzhou City, Jiangsu Province. The company's total area is 40,000 square meters, and the factory area is 28,000 square meters.
Professional team
Dareway has a team of nearly 100 people and a management team of nearly 30 people, with over 50 industry experts with more than 10 years of experience.
Covered fields
The company's current product output includes industrial conveyor belts, intelligent sensors, medical detection, wind energy, energy storage, automotive new energy cables and coiled connection cables.

200+
Total Staff
2000+
Positive Review
3000+
Order recieved
2000+
Projects Completed
Certification

GBT 50233

GBT 50235

JBT87344

GICG

IATF16949

UDEM

UL-CA

UL-US

UL

UL
FAQ
Q: What types of packaging can you provide?
A: We provide roll-type, wooden reel, and pallet packaging. If you have special packaging requirements, we're glad to customize the solution for you.
Q: What's your Minimum Order Quantity?
A: Our minimum order quantity is quite flexible. We will provide reasonable suggestions for the minimum order quantity based on the specific product specifications and order requirements. The larger the order quantity, the lower the unit transportation cost. Especially for larger products, we recommend using full rolls or full pallets for packaging, which can facilitate loading and transportation more effectively and save logistics costs.
Q: Can you customize cables?
A: Yes. Full customization for size, structure, materials, colors, shielding, and packaging.
Q: Do you offer OEM/ODM?
A: Yes. Branding, printing, labeling, and custom packaging are supported.
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