TXL XLPE Wire

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TXL XLPE Wire
Details
Thin-wall XLPE
Stranded annealed bare copper wire or tinned copper wire
Long service life
All the products are environmentally friendly
Internal wiring in automobile
More than 15 years of production experience
Quick online quote
Meets SAE J1128/ISO 6722 standards for reliability
Category
American Car Wire
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Description

TXL XLPE Wire is a thin-walled automotive-grade wire characterized by its light weight, small diameter, high temperature resistance, oil resistance, abrasion resistance, and good flexibility. It conforms to the SAE J1128 standard and is commonly used in modern vehicle wiring harnesses, particularly suitable for space-constrained and weight-sensitive electronic systems. The excellent chemical resistance and low dielectric loss of XLPE material ensure reliable signal transmission during startup in cold winter conditions.

TXL XLPE Wire

Low tension primary cable

12 Colors

Superior conductivity and durability

Copper Core XLPE Insulation Wire

Tailored to specific automotive needs

TXL XLPE Wire

Standard:SAE J1128 / ISO 6722

Rated temperature:125℃

Rated voltage:AC 30V;DC 60V

Conductor:Oxygen-Free Tinned Copper 99.96%~99.99%

Insulation:XLPE

 

Application

 

Battery Management System (BMS) Wiring in a New Energy Vehicle

On an assembly line at a new energy vehicle manufacturing plant, engineers are designing the internal wiring harness for the battery pack of a latest electric SUV. Traditional thick-walled wires are bulky and difficult to route flexibly among densely packed battery modules. Using TXL XLPE Wires, their ultra-thin insulation significantly reduces the wire harness diameter, saving approximately 20% of space and weight. This not only increases the energy density of the battery pack but also ensures stable signal transmission in high-temperature battery environments, used to connect voltage sensors and temperature monitoring modules.

Engine Control System in Racing Car Modification

A professional racing car modifier faced the challenges of high temperatures, vibrations, and limited space in the engine compartment when rewiring a prototype car for the Le Mans endurance race. Thicker wires like GXL or SXL were difficult to pass through narrow passages, making TXL XLPE Wires the preferred choice due to their compact size and excellent flexibility. He used TXL XLPE Wires to connect the ECU, ignition coils, and various sensors. The XLPE insulation effectively resisted oil and fuel splashes and continuous high temperatures, ensuring stable signal transmission.

Application in Industrial Equipment and Agricultural Machinery

In the workshops of agricultural tractor manufacturers, TXL XLPE Wire is widely used in the control circuitry of engine compartments and cabs. Agricultural machinery operates year-round in complex outdoor environments, facing mud, fertilizer corrosion, and severe vibration. The thin-walled structure of TXL wiring reduces overall machine weight, improving fuel efficiency, while its wear-resistant and oil-resistant properties ensure the wiring maintains its insulation integrity even under long-term exposure. A tractor can operate continuously for hundreds of hours without electrical system failures, significantly reducing maintenance frequency.

 

Structure

 

 

TXL XLPE Wire

 

 

Product Specification

 

TXL XLPE Wire

 

 

Colors

 

wire Colors

 

 

 

Equipment

 
Pneumatic peeling machine
Pneumatic peeling machine
Computer cable sorting splitting and cutting machine
Computer cable sorting, splitting and cutting machine
Computerized pipe cutting machine
Computerized pipe cutting machine
Copper strip riveting machine
Copper strip riveting machine
Semi-automatic soldering machine
Semi-automatic soldering machine
Five-line fully automatic terminal tin dipping machine2
Five-line fully automatic terminal tin dipping machine2
Five-line fully automatic terminal tin dipping machine3
Five-line fully automatic terminal tin dipping machine3
Fully automatic computerized double-head terminal machine
Fully automatic computerized double-head terminal machine

Our Factory

 
DAREWAY ELECTRONICTECHLONOGY Co.,LTD

Our company was established in 2011. Our headquarters is located at No. 69, Dongzhuang Road, Luzhi Town, Wuzhong District, Suzhou City, Jiangsu Province. The company's total area is 40,000 square meters, and the factory area is 28,000 square meters.

Professional team

Dareway has a team of nearly 100 people and a management team of nearly 30 people, with over 50 industry experts with more than 10 years of experience.

Covered fields

The company's current product output includes industrial conveyor belts, intelligent sensors, medical detection, wind energy, energy storage, automotive new energy cables and coiled connection cables.

product-1500-844

200+

Total Staff

2000+

Positive Review

3000+

Order recieved

2000+

Projects Completed

 

Certification
 
 
GBT 50233-2008EC60227-31997JBT87342-2016

GBT 50233

GBT 50235-2008EC60227-52003

GBT 50235

JBT87344-2016JBT87345-2016

JBT87344

GICG001

GICG

IATF16949001

IATF16949

TST202205Q3094-1SR

UDEM

UL-CA-2326935-0

UL-CA

UL-US-2331368-0001

UL-US

UL-2326935-0

UL

UL-2331368-0

UL

 

FAQ

 

Q: What types of packaging can you provide?

A: We provide roll-type, wooden reel, and pallet packaging. If you have special packaging requirements, we're glad to customize the solution for you.

Q: What's your Minimum Order Quantity?

A: Our minimum order quantity is quite flexible. We will provide reasonable suggestions for the minimum order quantity based on the specific product specifications and order requirements. The larger the order quantity, the lower the unit transportation cost. Especially for larger products, we recommend using full rolls or full pallets for packaging, which can facilitate loading and transportation more effectively and save logistics costs.

Q: Can you customize cables?

A: Yes. Full customization for size, structure, materials, colors, shielding, and packaging.

Q: Do you offer OEM/ODM?

A: Yes. Branding, printing, labeling, and custom packaging are supported.

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